Courses

info@crimp-academy.com

Understand
the importance of quality crimp connections
more
Learn
why crimp connections fail
more
Know
how to determine the quality of a crimped connection
more

Type	Online Seminar	Duration	3 - 3.5 hours
Date	By arrangement or training schedule	Price	360 € (max. 5 participants)
Target Group	All, especially for the areas: Setup & Maintenance \| Production Control, Incoming Goods \| QA/QM

Course Content

This course provides detailed information on the correct use of hand tools in wire harnessing.

Basics

The philosophy of hand tools
Requirements and limitations of hand tools in cable assembly
Fields of application
Achievable quality standards
Special inspection requirements when using hand tools

Conductor preparation - cutting & stripping

Quality requirements for tools
Cutting: Error detection and error prevention
Stripping: Error detection and error prevention

The hand crimping tool

Types and designs
Functions and design
Quality requirements for the hand crimping tool
Assignment of wire and crimp contact to the crimp dies
Sources of error and error prevention
Processing of open crimp barrel contacts
Processing of closed crimp barrel contacts
Crimping of large cross-sections
Preparation of crimp connections
Rework and repair of faulty crimp connections

06 handwerkzeuge

Type	Online Seminar	Duration	2.5 - 3 hours
Date	By arrangement or training schedule	Price	300 € (max. 5 participants)
Target Group	All, especially for the areas: Setup & Maintenance \| Production Control, Incoming Goods \| QA/QM

Course Content

This course covers the basics of processing open crimp barrels.

Contact variants and their application
Definitions of terms in crimp contact and their requirements
Areas in the open crimp barrel and their tasks (functional area, wire crimp, insulation crimp)
Quality characteristics and test criteria of crimp connections
Good - Tolerable - Bad: Defects and the possible effects
Defect detection and prevention
Rework of bad crimp connections

Open crimp barrel example

Type	Online Seminar	Duration	1.5 - 2 hours
Date	By arrangement or training schedule	Price	200 € (max. 5 participants)
Target Group	All

Course Content

This seminar covers the basics of processing closed crimp barrels (ferrule, turned contacts, pre-insulated contacts).

The respective topics refer to the crimp contact variants

Wire end ferrule
Turned/machined contacts
Pre-insulated contacts
(hex & indent crimp)
(AlCu)

Topics

Material quality requirements (wire, contact, etc.)
Contact variants and their application
Processing methods and tools
Assignments of nominal cross-section of the wire to the crimp contact
Quality characteristics and test criteria of crimp contact variants
Good - Tolerable - Bad: Defects and their possible effects
Error detection and error prevention

06 handwerkzeuge

Type	Online Seminar	Duration	1 - 1.5 hours
Date	By arrangement or training schedule	Price	150 € (max. 5 participants)
Target Group	All

Course Content

Basic information about the tasks in cable processing. The different connection possibilities, with the respective quality requirements, are compared. An essential part of this introduction is, according to which standards the basic quality should be evaluated.

Training & continuing education in cable assembly at a glance.
Philosophy and tasks in cable assembly.
Connections in the overview.
Basic requirements for crimp connections.
Basic quality requirements for the material (wire, contact, etc.).
Crimp contact variants and cable types in overview.
Assignments: Nominal cross-section of the wire to the crimp contact.
The crimping process: what happens during crimping.
Quality requirements: Theory and practice.
Quality standards & norms in crimping technology: DIN EN standardization, factory standards, supplementary manufacturing specifications.

Type	Online Seminar	Duration	2.5 - 3 hours
Date	By arrangement or training schedule	Price	300 € (max. 5 participants)
Target Group	All, especially for the areas: Setup & Maintenance \| Production Control, Incoming Goods \| QA/QM

Course Content

Detailed information about the preparation of cables and wires: Feeding, gripping/fixing, cutting, dismantling & stripping.

Basic structure of cables and wires
Designations, dimensions, cross-sections
Which properties determine / influence the processing
Quality requirements for the individual work steps
Requirements for processing equipment (hand tools, semi-automatic and fully automatic machines)
Handling of cables and wires (feeding, gripping & fixing)
Cutting of cables & wires
Dismantling & stripping of insulation
Error descriptions
Error detection and prevention

Who will benefit from these materials?

All operators working with hand tools, semi- or fully automated machines for wire cutting, stripping and crimping: understand the ins and outs of crimped connections and avoid errors in the process.
Wiring harness OEM-production and maintenance
QA - Quality Management Representatives in charge of monitoring, verification, assessment and safety of electronic connections: deepen the knowledge for an even better understanding, get tools to optimize the processes and tests.
People who are responsible in the company for the education and training of crimp operators: you receive comprehensible documentation, with many clear graphics and precise descriptions, which help to explain and convey this specialized knowledge.
Your customers: will be happy with your excellent crimp quality, so will be in it for the long term.
Wiring harness designers
Not only users of crimping tools benefit, but of course also manufacturers of such tools. Naturally, the designers and quality officers must be thoroughly familiar with these topics. Also, sales people will greatly benefit from expert knowledge in this field, because they will better understand the quality needs of their clients.