• Understand

    the importance of quality crimp connections
  • Learn

    why crimp connections fail
  • Know

    how to determine the quality of a crimped connection
    Type Online Seminar Duration 3 - 3.5 hours
    Date By arrangement or training schedule Price 360 € (max. 5 participants)
    Target Group All, especially for the areas: Setup & Maintenance | Production Control, Incoming Goods | QA/QM    

    Course Content

    This course provides detailed information on the correct use of hand tools in wire harnessing.

    Basics

    • The philosophy of hand tools
    • Requirements and limitations of hand tools in cable assembly
    • Fields of application
    • Achievable quality standards
    • Special inspection requirements when using hand tools

    Conductor preparation - cutting & stripping

    • Quality requirements for tools
    • Cutting: Error detection and error prevention
    • Stripping: Error detection and error prevention

    The hand crimping tool

    • Types and designs
    • Functions and design
    • Quality requirements for the hand crimping tool
    • Assignment of wire and crimp contact to the crimp dies
    • Sources of error and error prevention
    • Processing of open crimp barrel contacts
    • Processing of closed crimp barrel contacts
    • Crimping of large cross-sections
    • Preparation of crimp connections
    • Rework and repair of faulty crimp connections

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    Type Online Seminar Duration 2.5 - 3 hours
    Date By arrangement or training schedule Price 300 € (max. 5 participants)
    Target Group All, especially for the areas: Setup & Maintenance | Production Control, Incoming Goods | QA/QM    

    Course Content

    This course covers the basics of processing open crimp barrels.

    • Contact variants and their application
    • Definitions of terms in crimp contact and their requirements
    • Areas in the open crimp barrel and their tasks (functional area, wire crimp, insulation crimp)
    • Quality characteristics and test criteria of crimp connections
    • Good - Tolerable - Bad: Defects and the possible effects
    • Defect detection and prevention
    • Rework of bad crimp connections

    Open crimp barrel example

    Type Online Seminar Duration 1.5 - 2 hours
    Date By arrangement or training schedule Price 200 € (max. 5 participants)
    Target Group All    

    Course Content

    This seminar covers the basics of processing closed crimp barrels (ferrule, turned contacts, pre-insulated contacts).

    The respective topics refer to the crimp contact variants

    •  Wire end ferrule
    • Turned/machined contacts
    • Pre-insulated contacts
    • (hex & indent crimp)
    • (AlCu)

    Topics

    • Material quality requirements (wire, contact, etc.)
    • Contact variants and their application
    • Processing methods and tools
    • Assignments of nominal cross-section of the wire to the crimp contact
    • Quality characteristics and test criteria of crimp contact variants
    • Good - Tolerable - Bad: Defects and their possible effects
    • Error detection and error prevention

    06 handwerkzeuge

    Type Online Seminar Duration 1 - 1.5 hours
    Date By arrangement or training schedule Price 150 € (max. 5 participants)
    Target Group All    

    Course Content

    Basic information about the tasks in cable processing. The different connection possibilities, with the respective quality requirements, are compared. An essential part of this introduction is, according to which standards the basic quality should be evaluated.

    • Training & continuing education in cable assembly at a glance.
    • Philosophy and tasks in cable assembly.
    • Connections in the overview.
    • Basic requirements for crimp connections.
    • Basic quality requirements for the material (wire, contact, etc.).
    • Crimp contact variants and cable types in overview.
    • Assignments: Nominal cross-section of the wire to the crimp contact.
    • The crimping process: what happens during crimping.
    • Quality requirements: Theory and practice.
    • Quality standards & norms in crimping technology: DIN EN standardization, factory standards, supplementary manufacturing specifications.

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    Type Online Seminar Duration 2.5 - 3 hours
    Date By arrangement or training schedule Price 300 € (max. 5 participants)
    Target Group All, especially for the areas: Setup & Maintenance | Production Control, Incoming Goods | QA/QM    

    Course Content

    Detailed information about the preparation of cables and wires: Feeding, gripping/fixing, cutting, dismantling & stripping.

    • Basic structure of cables and wires
    • Designations, dimensions, cross-sections
    • Which properties determine / influence the processing
    • Quality requirements for the individual work steps
    • Requirements for processing equipment (hand tools, semi-automatic and fully automatic machines)
    • Handling of cables and wires (feeding, gripping & fixing)
    • Cutting of cables & wires
    • Dismantling & stripping of insulation
    • Error descriptions
    • Error detection and prevention

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    Courses

    Courses

    You can focus on basic and advanced know-how in the form of interactive online and inhouse courses or Webinars. Individual contents are also possible.

    Documentations

    Documentations

    Find out everything you need to know for our comprehensive technical publications, technical reference works, and interactive training modules.

    Crimppedia

    Crimppedia

    Crimppedia is the technical library for cable processing and crimping technology and a joint project of KabelForum.com and Crimp-Academy.com.

    Online shop

    Online shop

    Soon you will be able to purchase and download our electronic documentation and interactive training tools directly online, around the clock.

    Who will benefit from these materials?

    • All operators working with hand tools, semi- or fully automated machines for wire cutting, stripping and crimping: understand the ins and outs of crimped connections and avoid errors in the process.
    • Wiring harness OEM-production and maintenance
    • QA - Quality Management Representatives in charge of monitoring, verification, assessment and safety of electronic connections: deepen the knowledge for an even better understanding, get tools to optimize the processes and tests.
    • People who are responsible in the company for the education and training of crimp operators: you receive comprehensible documentation, with many clear graphics and precise descriptions, which help to explain and convey this specialized knowledge.
    • Your customers: will be happy with your excellent crimp quality, so will be in it for the long term.
    • Wiring harness designers
    • Not only users of crimping tools benefit, but of course also manufacturers of such tools. Naturally, the designers and quality officers must be thoroughly familiar with these topics. Also, sales people will greatly benefit from expert knowledge in this field, because they will better understand the quality needs of their clients.

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