• Understand

    the importance of quality crimp connections
  • Learn

    why crimp connections fail
  • Know

    how to determine the quality of a crimped connection
    The content of this training module is based on the Specialist publication: „Principles of Crimping Technology – Compendium“.

    Everything on the subject of crimping is explained illustratively and in detail. From cutting cables to stripping to crimping. From working with hand tools to fully automatic machines. From the preparation to the testing of crimp connections. Problems and errors that may occur and how to solve or avoid them. We look at the different types of crimp terminals and their characteristics.

    We explore current industry standards and explain ways how to achieve optimum quality for your own applications.

    This training module is useful for in-house training and further education of machine setters and production personnel. It can be used as a basis for training as well as a reference source.

    • Anwendung "Crimp Technik"

    • Anwendung "Geschlossene Crimphülse"

    • Anwendung "Handwerkzeuge"

    • Anwendung "Offene Crimphülse"

    • Anwendung "Alternative Verbindungstechniken"

      What’s the difference to the PDF e-book then?

      Due to the interactive structure of the training module, you can browse through the individual application files like in a book, but in the format of your computer screen. A table of contents makes it possible to select specific topics or to scroll back and forth within the topics. Animations show schematic diagrams of processes such as stripping wires, etc.

      This documentation system is not a video, though. The system was created using Macromedia Flash and is provided as a interactive application.

      Information / preview of the structure and content of the training module

      • Application "Crimp Technology": Basics of wire processing. All attachments and training tools can be started from this application.
        • K02 The task: Basics of connection technology Crimping
        • K03 The conductor: Handling, cutting, stripping and sheathing of cables and wires
        • K04 Crimping - open crimp barrel: Processing of open crimp barrels
        • K05 Testing: Testing methods in crimping technology
        • K06 Machine technology: Design and function
        • K07 Tooling technology MQC: Design, settings and function
        • K08 Hand crimping tools: Creating open crimp connections with hand crimping pliers
        • K09 Assembly - disassembly: Making crimp connections
        • K10 Wire end: Clip, shark claw
        • Quick menu: Areas of the open crimp barrel.
        • Quick menu: Error descriptions in the overview
      • Application "Closed Crimp Barrel": Requirements, functions and applications for the following areas
        • Hexagonal crimping
        • Indentcrimping
        • Deep indent crimping
        • Pre-insulated cable lug
        • Wire end ferrule
        • Turned contact
        • Notch crimping
      • Application "Hand Tools": Working with hand tools
        • Cutting, stripping, crimping
      • Application "Open Crimp Barrel": Compact representation of the individual areas for the visual inspection of the open crimp barrel.
      • Application "Alternative joining techniques": Alternative joining techniques in wire processing
        • Splice technique
        • Twisting & tinning
        • Ultrasonic welding

       Publication type: Interactive application  Target Group: In-house training and continuing education

      Shop now

      We take a close look at quality requirements for manual tools for cutting, stripping and crimping.  From the preparation to the testing of crimp connections. Problems and errors that may occur and how to solve or avoid them. We look at the different types of crimp terminals, their characteristics and their particularities during manual processing. We also explore current industry standards and explain ways how to achieve optimum quality for your own applications.

      This training module is useful for in-house training and further education of machine setters and production personnel. It can be used as a basis for training as well as a reference source.

      The content of this training module is based on the Reference book: "Hand tools in cable processing".

      What’s the difference to the e-book then?

      Due to the interactive structure of the training module, you can browse through the individual application files like in a book, but in the format of your computer screen. A table of contents makes it possible to select specific topics or to scroll back and forth within the topics. Animations show schematic diagrams of processes such as stripping wires, etc.

      This documentation system is not a video, though. The system was created using Macromedia Flash and is provided as a interactive application.

       Publication type: Interactive application  Target Group: In-house training and continuing education
      Courses

      Courses

      You can focus on basic and advanced know-how in the form of interactive online and inhouse courses or Webinars. Individual contents are also possible.

      Documentations

      Documentations

      Find out everything you need to know for our comprehensive technical publications, technical reference works, and interactive training modules.

      Crimppedia

      Crimppedia

      Crimppedia is the technical library for cable processing and crimping technology and a joint project of KabelForum.com and Crimp-Academy.com.

      Online shop

      Online shop

      Soon you will be able to purchase and download our electronic documentation and interactive training tools directly online, around the clock.

      Who will benefit from these materials?

      • All operators working with hand tools, semi- or fully automated machines for wire cutting, stripping and crimping: understand the ins and outs of crimped connections and avoid errors in the process.
      • Wiring harness OEM-production and maintenance
      • QA - Quality Management Representatives in charge of monitoring, verification, assessment and safety of electronic connections: deepen the knowledge for an even better understanding, get tools to optimize the processes and tests.
      • People who are responsible in the company for the education and training of crimp operators: you receive comprehensible documentation, with many clear graphics and precise descriptions, which help to explain and convey this specialized knowledge.
      • Your customers: will be happy with your excellent crimp quality, so will be in it for the long term.
      • Wiring harness designers
      • Not only users of crimping tools benefit, but of course also manufacturers of such tools. Naturally, the designers and quality officers must be thoroughly familiar with these topics. Also, sales people will greatly benefit from expert knowledge in this field, because they will better understand the quality needs of their clients.

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