Pre-insulated crimp contacts

Language: English
File format: PDF (A4/17 pages)
File name (Download): PB-03-Insulated-Cable-Lugs.zip

 This hands-on technical ebook describes the basic requirements for crimp connections with pre-insulated crimp contacts. In addition to the technical background for the use of pre-insulated crimp contacts, the technical book provides an overview of contact types and the respective processing technology with different tools and equipment

Further emphasis is placed on the description of the required crimp quality for the processing of pre-insulated crimp terminals, including test methods, error detection and error prevention.

This technical publication contains information from the relevant industry standards, as well as from various factory standards as well as the results of practical tests and empirical findings.

Note: This publication is an excerpt from the reference book “Principles of Crimping Technology - Compendium“.

Update: This reference book will be updated or extended as required in line with ongoing technical evolution. These updates are free of charge. With the website https://crimppedia.com we have created a constantly growing knowledge database. After a free registration we activate additional download areas for you, where you can access, in the context of your order, further documentation, information, picture and graphic material, templates, and much more.

Additionally included in download: Introduction to crimping technology
Language: English
File format: PDF (A4/16 pages)
File name: PB-00-Basic-EN.pdf

Brief information: General and basic information about the technical background and tasks in cable assembly and crimping technology.

Important: All information in this documentation is either excerpts from designated standards or the result of practical tests and empirical values and does not claim to be complete. All information is without guarantee and does not relieve the user of his own responsibility and duty of care towards his applications! The illustrated machines and production equipment serve to better illustrate the individual topics and are not to be understood as a purchase recommendation! Any questions? Send us an e-mail!

Principles of crimping technology - Splice Technology

Language: English
File format: PDF (A4/21 pages)
File name (Download):  PB-04-Splicetechnology-EN.zip

Splice technology is not (yet) defined by standards! The quality specifications and test methods for splice connections are derived from the standards and applicable manufacturing standards for the open crimp sleeve and are supplemented by individual, company-specific manufacturing specifications. Depending on the application and field of use of the splice connection, quality requirements may change or suboptimal connections may be tolerated via special releases.

In this practice-oriented technical ebook, the basic requirements for splice connections have been described. Since there is no specific standardization, we have recorded the currently valid manufacturing standard in this publication in cooperation with cable assemblers and splice technology manufacturers. This also includes specifications from various factory standards and the results of practical tests and empirical findings. The technological background and the definition of crimp quality play an important role. In addition to the design of splice connections, the test procedures for ensuring crimp quality are also described.

This technical publication contains information from the relevant industry standards, as well as from various factory standards as well as the results of practical tests and empirical findings.

Note: This publication is an excerpt from the reference book “Principles of Crimping Technology - Compendium“.

Update: This reference book will be updated or extended as required in line with ongoing technical evolution. These updates are free of charge. With the website https://crimppedia.com we have created a constantly growing knowledge database. After a free registration we activate additional download areas for you, where you can access, in the context of your order, further documentation, information, picture and graphic material, templates, and much more.

Additionally included in download: Introduction to crimping technology
Language: English
File format: PDF (A4/16 pages)
File name: PB-00-Basic-EN.pdf

Brief information: General and basic information about the technical background and tasks in cable assembly and crimping technology.

Important: All information in this documentation is either excerpts from designated standards or the result of practical tests and empirical values and does not claim to be complete. All information is without guarantee and does not relieve the user of his own responsibility and duty of care towards his applications! The illustrated machines and production equipment serve to better illustrate the individual topics and are not to be understood as a purchase recommendation! Any questions? Send us an e-mail!

Crimp tool technology in cable processing - Industrial production of crimp connections with open crimp barrels

This practical technical ebook describes the basic functions of crimping machines and crimping tools for the industrial production of crimp connections with the open crimp barrel

• Detailed description of the standards, the structure, the functions and the setting options for crimping machines.
• Basic information about the structure and functions in Endfeed and Sidefeed crimp applicators.
• Setting crimping tools according to the requirements for the production of crimp connection with the open crimp barrel contacts.
• Visual inspection of crimping tools and wear parts.
• Wear part replacement, maintenance and servicing of crimping tools.

This technical publication contains information from the relevant industry standards, as well as from various factory standards as well as the results of practical tests and empirical findings.

Note: This publication is an excerpt from the reference book “Principles of Crimping Technology - Compendium“.

Update: This reference book will be updated or extended as required in line with ongoing technical evolution. These updates are free of charge. With the website https://crimppedia.com we have created a constantly growing knowledge database. After a free registration we activate additional download areas for you, where you can access, in the context of your order, further documentation, information, picture and graphic material, templates, and much more.

Additionally included in download: Introduction to crimping technology
Language: English
File format: PDF (A4/16 pages)
File name: PB-00-Basic-EN.pdf

Brief information: General and basic information about the technical background and tasks in cable assembly and crimping technology.

Important: All information in this documentation is either excerpts from designated standards or the result of practical tests and empirical values and does not claim to be complete. All information is without guarantee and does not relieve the user of his own responsibility and duty of care towards his applications! The illustrated machines and production equipment serve to better illustrate the individual topics and are not to be understood as a purchase recommendation! Any questions? Send us an e-mail!

The Open Crimp Barrel

In crimping technology, the open crimp barrel is the crimp contact with the highest demands on crimp quality. In this practice-oriented technical ebook, these requirements for crimp connections with open crimp barrel contacts are the central topic. The technical background for the respective quality requirements is described in detail for each aspect of the open crimp barrel.

In addition to the background technical considerations for the use of open crimp barrel contacts, the publication provides an overview of the contact types and the respective processing techniques with different tools. In addition to error descriptions, their causes and effects on the crimp connection, the book primarily deals with error detection and error prevention.

The common test methods (visual inspection, crimp dimensions, pull-out test, micrograph preparation) describe, based on examples, how crimp quality can be checked and ensured.

This technical publication contains information from the relevant industry standards, as well as from various factory standards as well as the results of practical tests and empirical findings.

Note: This publication is an excerpt from the reference book “Principles of Crimping Technology - Compendium“.

Update: This reference book will be updated or extended as required in line with ongoing technical evolution. These updates are free of charge. With the website https://crimppedia.com we have created a constantly growing knowledge database. After a free registration we activate additional download areas for you, where you can access, in the context of your order, further documentation, information, picture and graphic material, templates, and much more.

Additionally included in download: Introduction to crimping technology
Language: English
File format: PDF (A4/16 pages)
File name: PB-00-Basic-EN.pdf

Brief information: General and basic information about the technical background and tasks in cable assembly and crimping technology.

Important: All information in this documentation is either excerpts from designated standards or the result of practical tests and empirical values and does not claim to be complete. All information is without guarantee and does not relieve the user of his own responsibility and duty of care towards his applications! The illustrated machines and production equipment serve to better illustrate the individual topics and are not to be understood as a purchase recommendation! Any questions? Send us an e-mail!