• Verstehen

    Sie die Bedeutung von Qualitäts-Crimpverbindungen
  • Lernen

    warum Crimpverbindungen versagen
  • Wissen

    wie man die Qualität einer Crimpverbindung bestimmt

    A3 EN Auszugstest MusterA3 EN statement test sample posters to use as templates for hard copies:

    Support your customers with free printable posters and training tools. Provided with your company logo and address, this is, besides supporting your customers, also an ideal marketing tool!

    The posters are provided as artwork (200/300 dpi) in different dimensions. It is up to you whether you pass these posters on to your customers as a hard copy or make them available as a download on your website.

    Send us your company logo (if possible, in high resolution) as jpg or png and your company address by e-mail. We will send you the print-ready poster as a download.

    Free training tools
    These training tools are stand-alone applications (*.exe) and have been developed especially for skill enhancement in manufacturing. These training tools will also be provided with your address and logo!

    You need the posters and training tools in another language?
    Start a translation project with us. You will receive a storyboard with all texts from us. These scripts are relatively short and limited to the essentials. Consequently, the time required for the translation is manageable (around 1 hour). We will create the print-ready poster or training tools for you to download to your website or print out.

     

    Principles of Crimping Technology – Compendium

    Language: English
    File format: PDF (A4/637 pages)
    File name (Download): SP-01-EN-Crimping-Technology.zip

    "Principles of Crimping Technology - Compendium" is the harness makers reference book about cable connections.

    Everything on the subject of crimping is explained illustratively and in detail. From cutting cables to stripping to crimping. From working with hand tools to fully automatic machines. From the preparation to the testing of crimp connections. Problems and errors that may occur and how to solve or avoid them. We look at the different types of crimp terminals and their characteristics.

    Contents of the reference book "Principles of Crimping Technology - Compendium"

    • Introduction: the technologies in cable processing
    • The conductor: handling, preparation, cutting, dismantling, stripping
    • Crimping: the open crimp barrel
    • Test methods and application
    • Machine technology
    • Crimping applicators (MQC) - Open crimp barrel
    • Hand tools in wire processing - cutting & stripping
    • Hand crimping tools: processing of open crimp barrels.
    • The closed crimp barrel
    • Wire end ferrules
    • Turned contacts - four indent crimp
    • Insulated cable lugs
    • Cable lugs & crimp connectors
    • Splicing technology
    • Assembly & disassembly of crimp contacts
    • Crimping technology - process instructions
    • Getting a grip on crimp quality - How to start?

    Update: This reference book will be updated or extended as required in line with ongoing technical evolution. These updates are free of charge. With the website https://crimppedia.com we have created a constantly growing knowledge database. After a free registration we activate additional download areas for you, where you can access, in the context of your order, further documentation, information, picture and graphic material, templates, and much more.

    Important: All information in this documentation is either excerpts from designated standards or the result of practical tests and empirical values and does not claim to be complete. All information is without guarantee and does not relieve the user of his own responsibility and duty of care towards his applications! The illustrated machines and production equipment serve to better illustrate the individual topics and are not to be understood as a purchase recommendation! Any questions? Send us an e-mail!

    The wire end ferrule

    Language: English
    File format: PDF (A4/19 pages)
    File name (Download): PB-01-Wire-End-Ferrules.zip

    This hands-on technical ebook describes the basic requirements for crimp connections with wire-end ferrules. In addition to the technical background for the use of wire-end ferrules, the publication provides an overview of contact types, the crimping shapes and the respective processing techniques with different tools and machines.

    Another focus is the description of the required crimp quality for the processing of wire-end ferrules, including test methods, error detection and error prevention.

    This technical publication contains information from the relevant industry standards, as well as from various factory standards as well as the results of practical tests and empirical findings.

    Note: This publication is an excerpt from the reference book “Principles of Crimping Technology - Compendium“.

    Update: This reference book will be updated or extended as required in line with ongoing technical evolution. These updates are free of charge. With the website https://crimppedia.com we have created a constantly growing knowledge database. After a free registration we activate additional download areas for you, where you can access, in the context of your order, further documentation, information, picture and graphic material, templates, and much more.

    Additionally included in download: Introduction to crimping technology
    Language: English
    File format: PDF (A4/16 pages)
    File name: PB-00-Basic-EN.pdf

    Brief information:
    General and basic information about the technical background and tasks in cable assembly and crimping technology.


    Important:
    All information in this documentation is either excerpts from designated standards or the result of practical tests and empirical values and does not claim to be complete. All information is without guarantee and does not relieve the user of his own responsibility and duty of care towards his applications! The illustrated machines and production equipment serve to better illustrate the individual topics and are not to be understood as a purchase recommendation! Any questions? Send us an e-mail!

    Hand tools in cable processing

    Language: English
    File format: PDF (A4/296 pages)
    File name (Download): SP-02-EN-HandTools.zip

    Compared to machine processing, hand tools have a reputation for being much more difficult to achieve consistently good quality. Nevertheless, for certain applications it is impossible to imagine production without manual tools for crimping, stripping or cutting; whether for economic reasons (small series production) or simply for physical reasons (use of machines not possible for reasons of space or application).

    We take a close look at quality requirements for manual tools for cutting, stripping and crimping.  From the preparation to the testing of crimp connections. Problems and errors that may occur and how to solve or avoid them. We look at the different types of crimp terminals, their characteristics and their particularities during manual processing. We also explore current industry standards and explain ways how to achieve optimum quality for your own applications.

    Contents of the reference book "Hand tools in cable processing"

    • Introduction: the technologies in cable processing
    • The conductor
    • Hand Tools in Cable Processing – Cutting & Stripping
    • Test Methods and Application
    • Crimping: Open Barrel Crimp Connectors
    • Hand Crimp Tools: Processing Open Barrel Contacts
    • Wire End Ferrules
    • Turned Contacts – 4/8-Indent Crimp
    • Insulated Cable Lugs
    • Closed Crimp Barrels
    • Assembly – Disassembly of Crimp Contacts
    • Getting a grip on Crimp Quality – How to Start?

    Update: This reference book will be updated or extended as required in line with ongoing technical evolution. These updates are free of charge. With the website https://crimppedia.com we have created a constantly growing knowledge database. After a free registration we activate additional download areas for you, where you can access, in the context of your order, further documentation, information, picture and graphic material, templates, and much more.

    Important: All information in this documentation is either excerpts from designated standards or the result of practical tests and empirical values and does not claim to be complete. All information is without guarantee and does not relieve the user of his own responsibility and duty of care towards his applications! The illustrated machines and production equipment serve to better illustrate the individual topics and are not to be understood as a purchase recommendation! Any questions? Send us an e-mail!

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    Seminare

    Seminare

    In Form von interaktiven Online- und Inhouse-Kursen oder Webinaren können Sie sich wahlweise auf Basis- oder Aufbauwissen konzentrieren. Auch individuelle Inhalte sind nach Absprache möglich.

    Dokumentationen

    Dokumentationen

    Alles was Sie über unsere umfassenden technischen Veröffentlichungen, technischen Nachschlagewerke und interaktiven Schulungsmodule wissen müssen. Know-how über Standards hinaus.

    Crimppedia

    Crimppedia

    Die Crimppedia ist die Technikbibliothek für die Kabelbearbeitung und Crimptechnik und ein Gemeinschaftsprojekt von KabelForum.com und der Crimp-Academy.com.

    Online shop

    Online shop

    Bald habe Sie die Möglichkeit unsere elektronischen Dokumentationen und interaktive Schulungstools Rund um die Uhr direkt Online erwerben und downloaden zu können.

    Wer profitiert von den Informationen?

    • Alle Fachkräfte, die mit Handwerkzeugen, halb- oder vollautomatischen Maschinen für das Schneiden, Abisolieren und Crimpen von Kabeln arbeiten: Besonderheiten von Crimpverbindungen verstehen und Fehler im Prozess vermeiden.
    • Kabelkonfektion: OEM-Produktion und Wartung
    • QA - Qualitätsmanagement-Beauftragte, die für die Überwachung, Überprüfung, Bewertung und Sicherheit elektronischer Verbindungen zuständig sind: Vertiefen Sie Ihr Wissen für ein noch besseres Verständnis, erhalten Sie Werkzeuge zur Optimierung der Prozesse und Tests.
    • Personen, die im Unternehmen für die Aus- und Weiterbildung von Mitarbeitern in der Crimptechnik verantwortlich sind: Sie erhalten verständliche Unterlagen mit vielen anschaulichen Grafiken und präzisen Beschreibungen, die helfen, dieses Fachwissen zu erklären und zu vermitteln.
    • Ihre Kunden: Exzellente Crimpqualität sichert Ihnen langfristig Vertragsbeziehungen.
    • Konstrukteure von Kabelbäumen
    • Nicht nur die Anwender von Crimpwerkzeugen profitieren, sondern natürlich auch die Hersteller solcher Werkzeuge. Natürlich müssen die Konstrukteure und Qualitätsbeauftragten mit diesen Themen bestens vertraut sein. Aber auch Vertriebsmitarbeiter profitieren in hohem Maße von Fachwissen auf diesem Gebiet, weil sie die Qualitätsanforderungen ihrer Kunden besser verstehen.

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