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Cables & Wires - Handling - Cutting - Stripping

Language: English
File format: PDF (A4/92 pages)
File name (Download): PB-08-Conductor.zip

The basis for every assembly is the processing of cables and wires with different tools and machines.

This ebook describes the technical possibilities in the processing of cables & wires. Starting with the initial provisioning, the feeding, the cutting to length and the stripping, each work step is described with the different techniques. The focus is always on the quality specifications for the finished processed wire.

An error overview shows the possible causes, effects and possible solutions for optimizing the processing quality and avoiding errors.

This technical publication contains information from the relevant industry standards, as well as from various factory standards as well as the results of practical tests and empirical findings.

Note: This publication is an excerpt from the reference book “Principles of Crimping Technology - Compendium“.

Update: This reference book will be updated or extended as required in line with ongoing technical evolution. These updates are free of charge. With the website https://crimppedia.com we have created a constantly growing knowledge database. After a free registration we activate additional download areas for you, where you can access, in the context of your order, further documentation, information, picture and graphic material, templates, and much more.

Additionally included in download: Introduction to crimping technology
Language: English
File format: PDF (A4/16 pages)
File name: PB-00-Basic-EN.pdf

Brief information: General and basic information about the technical background and tasks in cable assembly and crimping technology.

Important: All information in this documentation is either excerpts from designated standards or the result of practical tests and empirical values and does not claim to be complete. All information is without guarantee and does not relieve the user of his own responsibility and duty of care towards his applications! The illustrated machines and production equipment serve to better illustrate the individual topics and are not to be understood as a purchase recommendation! Any questions? Send us an e-mail!

Training tool: Hand tools in cable assembly

Language: English
File format: EXE

We take a close look at quality requirements for manual tools for cutting, stripping and crimping. From the preparation to the testing of crimp connections. Problems and errors that may occur and how to solve or avoid them. We look at the different types of crimp terminals, their characteristics and their particularities during manual processing. We also explore current industry standards and explain ways how to achieve optimum quality for your own applications.

This training module is useful for in-house training and further education of tool operators and production personnel. It can be used as a basis for training as well as a reference source.

What’s the difference to the PDF e-book then?

Due to the interactive structure of the training module, you can browse through the individual application files like in a book, but in the format of your computer screen. A table of contents makes it possible to select specific topics or to scroll back and forth within the topics. Animations show schematic diagrams of processes such as stripping wires, etc.

This documentation system is not a video, though. The system was created using Macromedia Flash and is provided as a interactive application.

Important: All information in this documentation is either excerpts from designated standards or the result of practical tests and empirical values and does not claim to be complete. All information is without guarantee and does not relieve the user of his own responsibility and duty of care towards his applications! The illustrated machines and production equipment serve to better illustrate the individual topics and are not to be understood as a purchase recommendation! Any questions? Send us an e-mail!

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Crimppedia

Crimppedia is the technical library for cable processing and crimping technology and a joint project of KabelForum.com and Crimp-Academy.com.

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Soon you will be able to purchase and download our electronic documentation and interactive training tools directly online, around the clock.

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Who will benefit from these materials?

All operators working with hand tools, semi- or fully automated machines for wire cutting, stripping and crimping: understand the ins and outs of crimped connections and avoid errors in the process.
Wiring harness OEM-production and maintenance
QA - Quality Management Representatives in charge of monitoring, verification, assessment and safety of electronic connections: deepen the knowledge for an even better understanding, get tools to optimize the processes and tests.
People who are responsible in the company for the education and training of crimp operators: you receive comprehensible documentation, with many clear graphics and precise descriptions, which help to explain and convey this specialized knowledge.
Your customers: will be happy with your excellent crimp quality, so will be in it for the long term.
Wiring harness designers
Not only users of crimping tools benefit, but of course also manufacturers of such tools. Naturally, the designers and quality officers must be thoroughly familiar with these topics. Also, sales people will greatly benefit from expert knowledge in this field, because they will better understand the quality needs of their clients.